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 A quick low tech "how to" on chalk holder conversions. 
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Joined: Sat Aug 30, 2008 9:05 pm
Posts: 17
Location: Cocoa, Florida
Legion ID#: 3063
Post A quick low tech "how to" on chalk holder conversions.
I started where everyone else did, trying to find the actual item: Dosimeters. I compiled several photos of them but not the actual item.

I started my chalk holder conversion by heading back to Lowes and buying some #8 finish washers in stainless steel. 5 for .88ยข

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Some Rust-Oleum metallic brilliant metal finish #7251 (cobalt blue) spray paint.

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Some 5-minute epoxy. All together including my chalk holder #74541.

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I am going to make 4 chalk holders for my officer's uniform so I spray painted 4 of the finish washers.

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I popped off the rounded white cap off of the end of the chalk holder and filled it with 5-minute epoxy just in case I sand through it on the next step.

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Waited for the epoxy to dry and sanded it flat.

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I then touched it up with some aluminum spray paint I had lying around so it would match the body of the chalk holder.

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I then popped the painted cap back onto the chalk holder and super glued the painted finish washer onto the now flat top of the chalk holder.

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I am a little closer to the actual item shown below. Might try shortening the pocket clip but I think it will be close enough for now.

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Ken

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Wed Mar 25, 2009 11:45 am
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Joined: Sat Aug 30, 2008 9:05 pm
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Location: Cocoa, Florida
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Post Re: A quick low tech "how to" on chalk holder conversions.
Got the rest done... well, so far they're done:

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Ken

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Wed Mar 25, 2009 4:56 pm
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Joined: Mon Jan 28, 2008 8:39 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
As I said on the legion board, these are excellent! and a low cost alternative to the real thing (especially since the real dosimeters are so hard to come by now).

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Wed Mar 25, 2009 8:01 pm
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Joined: Wed Jun 18, 2008 7:48 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
where do you get the chalk holders? Those look great!


Tue Mar 09, 2010 11:35 pm
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Joined: Sun Feb 28, 2010 10:49 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
I had to go online to find the same ones.

This is a great little how-to!

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Wed Mar 10, 2010 11:47 pm
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Joined: Fri Jan 22, 2010 9:43 am
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Post Re: A quick low tech "how to" on chalk holder conversions.
I found aluminum chalk holders through amazon.com but not .de and I had to get a friend to order them for me and mail them because they would not send out side the continental us. In the end I found other style dosimeters which can be altered easily enough to look more like the original so I am using both.

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Thu Mar 11, 2010 2:38 am
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Joined: Mon Sep 29, 2008 10:52 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
I found my chalk holders on an education supplies store...

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Fri Mar 12, 2010 4:40 am
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Joined: Sun Mar 07, 2010 11:46 am
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Post Re: A quick low tech "how to" on chalk holder conversions.
I feel this is a very noob question but are those the same things on the Crewmens arm pockets


Fri Mar 12, 2010 10:49 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
itsme242 wrote:
I feel this is a very noob question but are those the same things on the Crewmens arm pockets


No worries, no questions are dumb questions except dumb questions :D They are indeed one in the same.

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Sun Mar 14, 2010 1:22 am
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Joined: Thu Apr 15, 2010 9:41 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
I tried this and my code cylinders came out pretty good. The only thing I did differently was that I found an aluminum washer to put in place of the plastic top. This I covered in aluminum foil cut a little bigger than the wash and wrapped around. I glued the foil down to the washer.

I glued the painted finishing washer on top of it. I think the aluminum foil gives it a worn look.

I'll post pcs up tomorow. I just need to add a better clip and they will be finished.

Christopher
Still Training At The Academy

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Sat May 22, 2010 10:51 pm
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Joined: Thu Apr 15, 2010 9:41 pm
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Post Re: A quick low tech "how to" on chalk holder conversions.
Hey Fellow Pilots,

I just wanted to put up pics of my dosimeters. I used this tuturial. Of course, they are made of the infamous chalk holders. What do you think?

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I have someone making me a pair of the most accurate clip I have ever seen, but it will take a couple of weeks because he is doing them in his spare time.

Christopher
Still Training AT The Academy
:ti:

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Sun May 23, 2010 9:29 pm
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